The Basic Content of Wire Harness Processing

 

    As a company specializing in the production and processing of various wire harnesses, we deal with various wire harnesses every day. There are many types of wire harnesses, including automotive wire harnesses, energy storage wire harnesses, Medical Wire harnesses, new energy wire harnesses, etc. The wire harnesses can be customized with various connector terminal wire harnesses, electronic assembly and debugging, SMT processing, wire harness processing, professional development, professional manufacturing, production and sales of connectors, connecting wires, enterprises meet the various needs of customers, electronic design, results, reliable quality, industry experts, better performance, and provide comprehensive services such as electronic component procurement.

 

    The wire harness is a bridge of communication between two or more isolated electronic circuits, so that current can flow and realize the various functions of various electronic components. It is an indispensable component in various electrical and electronic equipment.

 

1. The composition of the wire harness The components of the ordinary wire harness are: wire, terminal, HSG.

 

2. The composition of the complex wire harness also needs to be supplemented with: tape, cable tie, casing, sheath, wire label, etc.

 

    Wire harness processing is to weld wires, cables and connectors and combine them with crimp terminals to transmit specific signals and currents.

 

    Generally speaking, wire harness processing requires testing machines, wire feeders, wire cutters, wire strippers, wire twisters and terminal machines. The process of wire harness processing mainly includes the following eight steps:

 

1. Incoming material acceptance: environmental protection test is carried out through relevant instruments to see whether it meets the relevant standards;

 

2. Wire feeding: the wire harness to be processed is placed on the wire feeder and fixed;

 

3. Wire cutting: use a cutting machine to cut the wire harness to a suitable length. In this process, be careful not to cut the surface of the wire and do not cut the copper wire;

 

4. Wire stripping: peel off the outer skin of the corresponding length of the wire at the joint according to the requirements, and the error cannot exceed 1 mm;

 

5. Wire twisting: twist the wire at the joint, and be sure to tighten the copper wire to prevent loose wires;

 

6. Connect the terminal: connect the conductor and the terminal at the connection point, and the terminal cannot be deformed;

 

7. Conductivity test: use the instrument to test the conductor of the wire harness to ensure the normal use of the wire harness;

 

     Sejow can provide OEM/ODM Wiring Harness ，Cnc Machining Parts based on your requirements. Wiring harness, also known as Cable Harness, CNC machining parts are assembly of Cnc Milling Service which transmit signals or electrical power. In the future, Sejow will continue to uphold the business philosophy of "integrity, responsibility, and innovation", provide customers with better products and services, and work together to create a better tomorrow. Consultation hotline: 0755-29426119.