Customized high-voltage automotive wiring harnesses are key components of new energy vehicles. They are used to connect high-voltage components such as batteries, motors, and controllers to achieve high-voltage power transmission and signal feedback. Their performance affects the safety, reliability, and power performance of the entire vehicle.
Customization process
Demand communication: Manufacturers communicate with customers in depth to clarify vehicle models, voltage and current requirements,
Wiring Harness layout, functional requirements, etc.
Design plan: Engineers design wiring harnesses according to requirements, use CAD and other software to draw drawings, and determine cable specifications, lengths, paths, and connector types.
Sample production: Samples are made according to the design plan and performance tests are carried out, including electrical, mechanical, and environmental simulation tests to ensure compliance with standards.
Mass production preparation: After the samples pass the test, prepare for mass production, purchase raw materials, debug production equipment, and formulate production processes and quality control processes.
Manufacturing: Cable cutting, stripping, crimping, assembly, and other operations are carried out according to process requirements, and quality inspections are carried out during the wiring harness production process.
Final inspection: After production is completed, the finished product is fully inspected, including conduction test, insulation test, withstand voltage test, etc., and packaged and shipped after passing.
Advantages
Personalized matching: It can be customized according to different models and customer needs to ensure perfect matching with the vehicle electrical system and improve performance and reliability.
Optimized space layout: It can reasonably plan the wiring harness path according to the internal space structure design of the vehicle, save space, and improve space utilization.
Improve performance: Use high-performance materials and advanced technology to meet high voltage and high current transmission requirements, reduce power loss, and improve transmission efficiency.
Our company can provide OEM/ODM wiring harness ,Cnc Machining Parts based on your requirements. Wiring harness, also known as Cable Harness, CNC machining parts are assembly of Cnc Milling Service which transmit signals or electrical power. In the future, we will continue to uphold the business philosophy of "integrity, responsibility, and innovation", provide customers with better products and services, and work together to create a better tomorrow.